Pallet Racking

Your Professional Pallet Racking Manufacturer!

Nanjing Hongbo Metal Products Co., Ltd. was established on June 19, 2020, with a total of 40 employees as of September 2024.Our is engaged in a variety of shelves, logistics system planning, design, manufacturing, installation of professional manufacturers, with strong technical force, integrated production equipment, mature installation team and perfect after-sales service system.We're known as one of the most professional pallet racking manufacturers and suppliers in China.

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Why Choose Us

Advanced technology
Our company operates strictly in accordance with industry norms, continuously absorbs advanced technologies from domestic and foreign logistics systems, integrates the actual situation of domestic enterprises, continuously develops new products, and timely customizes various logistics equipment selection solutions for customers based on the characteristics of logistics solutions in various industries and mechanical theory and steel structure technology.

Complete production equipment
Our company has various types of logistics and warehousing products and various metal product production equipment, including various profiles high-precision rolling lines, CNC punching and folding, laser cutting machines, electrostatic powder spraying and other fully automatic production lines, forming a complete production system.

Professional team
Our company is equipped with experienced project engineers to respond to service requests. If on-site service is required, our engineers will arrive on-site to provide service within 12 hours at most.

One-stop service
Our company has professionals to conduct pre-sales project communication, demand planning, and production arrangements after the project is signed. There are dedicated people responsible for every aspect of production. We also have a dedicated after-sales service team to provide all after-sales services for the project according to the progress of the project.

Advantages of pallet racking

Euro Pallet Storage Adjustable Pallet Racking Systems

Maximizing storage space
One of the primary advantages of pallet racking is their ability to maximize storage space. By utilizing vertical space effectively, pallet racking enable businesses to store a larger volume of goods within a limited floor area. This is particularly valuable in warehouses and distribution centers where space is often a premium.

Improved accessibility
Pallet racking provide easy accessibility to stored items. With properly designed racking systems, goods can be stored in a way that allows for efficient picking and retrieval. This ensures that employees can quickly locate and access the required products, reducing the time and effort involved in inventory management and order fulfillment.

Enhanced organization
Pallet racking contribute to better organization within a warehouse. They provide a structured framework for categorizing and storing goods, allowing for systematic inventory management. With clearly defined locations for different items, it becomes easier to keep track of stock levels, monitor product flow, and maintain accurate records.

Increased productivity
By optimizing storage and organization, pallet racking can significantly boost productivity. Employees can navigate through the warehouse more efficiently, reducing travel time and minimizing errors. Quick and easy access to goods also facilitates faster order fulfillment, leading to improved customer satisfaction and increased throughput.

Safety and security
Pallet racking promote safety and security within the warehouse environment. They are designed to withstand heavy loads and provide stability for stacked items. By properly securing goods on racks, the risk of damage and accidents due to falling or shifting inventory is minimized.

Flexibility and adaptability
Pallet racking offer a high degree of flexibility and adaptability. They can be customized to meet specific storage requirements, accommodating a wide range of products, sizes, and weights. Racks can be adjusted or reconfigured as needed, allowing for easy adaptation to changing inventory demands.

Better inventory control
With racking systems, inventory control becomes more precise and accurate. Each rack can be designated for specific products or SKU (stock-keeping unit) categories, making it easier to monitor stock levels and conduct regular audits. This helps in preventing overstocking or stockouts, reducing carrying costs, and optimizing inventory turnover.

Improved warehouse aesthetics
Racking systems contribute to a cleaner and more organized warehouse appearance. By keeping goods off the floor and neatly stacked, they create a visually appealing environment. This not only enhances the overall aesthetics but also facilitates cleanliness, maintenance, and compliance with regulatory standards.

Integration with automation and technology
Pallet racking can seamlessly integrate with various automation and technology solutions, further enhancing operational efficiency. Automated picking systems, conveyor belts, and robotic systems can be integrated with racking systems to streamline order processing and reduce labor-intensive tasks.

Parameter

Rack Cost		Low, Medium Low,Medium,Medium high,High,Higher
Pick-up Mode		Flexible
Structure		Knock down or assembled,welded frame available
Forklift Asile		Around 3500mm,or depends on customer's forklift parameter
Load Capacity & Dimension	Load capacity	500-4000kgs/beam pair
	Size	Customized based on clients' pallet
Components	Core components	Frame(upright,also called column or post,bracing,base plate,fasteners),beam
	Other choices	Upright protector,frame protector,spacer,wire mesh decking,board,back stopper,top tie,side mesh,pallet support,etc.
Core Components Specification	Upright section size(mm)	8060, 9060, 9070, 10070, 12095, 120135
	Beam section size(mm)	8050,10050,11050,12050,13050,14050,16050,18050
Material		Q235,or Q355
Finish		Epoxy resin electrostatic spraying(powder coating)
Coating thickness		No less than 60um for average thickness
Color		Ral5015(sky blue),ral5005(signal blue),ral2004(pure orange),ral1003(signal yellow),ral7035(light gray) Custom colors available

Application of Pallet Racking

Warehouse and Logistics

In the warehouse and logistics sector, by utilizing vertical space, pallet racks increase the storage density of a warehouse, allowing for the accommodation of a higher volume of stock within a limited area. Additionally, the adaptability of pallet racking systems to different sizes and weights of goods makes them versatile solutions for warehouse managers dealing with a diverse range of products.

Manufacturing and Production

Pallet racking facilitate a well-ordered layout within production facilities, allowing for quick identification and retrieval of items. This is vital for time management and for enhancing workplace safety.

Retail and Wholesale

In the retail and wholesale industry, pallet racking is indispensable for managing inventory and ensuring products are readily available for consumers. These sectors benefit greatly from the high-density storage and easy access that pallet racks provide, allowing for a streamlined process of organizing and displaying goods.

E-Commerce and Fulfillment Centers

Efficiency and speed are paramount to E-commerce and fulfillment centers. Pallet racking help workers organize products in a way that maximizes space and expedites the picking and packing processes.

Types of Pallet Racking

Selective pallet racking
A selective pallet racking is the most widely used type of racking system. It allows direct access to each pallet, making it ideal for warehouses with a high turnover of products. The racks are arranged in a series of single-deep rows, with aisles between them for easy access using forklifts or pallet jacks.

Double-deep pallet racking
Double-deep pallet racking is similar to selective racking, but instead of single-deep rows, it consists of a two row rack system placed back-to-back. This configuration provide deeper frame depth for greater storage density and reduces the number of aisles required.

Push-back pallet racking
Push-back pallet racking is a high-density storage solution that utilizes a series of nested carts. When a pallet is loaded onto the front cart, it pushes the other pallets back, creating space for the next pallet. This type of racking is ideal for storing multiple pallets of the same product because it allows for last-in, first-out (LIFO) inventory management.

Drive-in/drive-thru pallet racking
Drive-in and drive-thru pallet racking systems are designed for maximum storage density. They consist of deep lanes with rails that support the pallets, allowing forklifts to drive directly into the racking structure. Drive-in racking has a single entry point, while drive-thru racking has entry points on both ends.

Pallet flow racking
Pallet flow racking, also known as gravity flow racking, is a dynamic storage system that utilizes inclined rails and rollers. Pallets are loaded onto the higher end of the rack and move down the incline using gravity, allowing for first-in, first-out (FIFO) inventory management.

The main pallet racking components

Beams or cross beams: These are horizontal metal profiles directly attached to upright frames to give the horizontal structure that will hold pallets or support the shelving panels. There can be different pallet rack beam types depending on the type of pallet rack.

Metal frames: These are structures that provide vertical support to the rack. They comprise two smaller upright frames (posts), diagonal struts, footplates, and corresponding accessories.

Crossbars: These are metal profiles placed perpendicular to the beam to reinforce load stability. This helps prevent pallets from accidentally falling (or potentially breaking). Usually, each pallet load is supported by two crossbars.

Shelf panels: These are the components supported by beams to hold the load. Depending on the type of merchandise stored, shelves can be wooden, grated, or galvanized metal.

Fastening elements: These include bolts, clips, fasteners, locking devices, and row spacers.

Shims

These are metal components placed under profiles standing on uneven flooring to ensure the pallet rack’s structure maintains its center of gravity.

Footplate (baseplate)

Each upright beam has a footplate to affix or stabilize the structure to the warehouse floor.

Upright Frames Or Posts

These are metal frames that form the racking system’s vertical frame structure.

Diagonal struts

Diagonal strut profiles are fitted to the upright frames diagonally to create and support the frames’ structure. These are not in all pallet racking systems.

Packaging and Shipping

To suit different packing needs, we adopt different packing method:
For container quantity order: Stretch film+ carton board+ packing belt+ plywood stick+ end protection
For less than container quantity order: Plywood box or other that can keep the product safe during transportation
Other: Based on clients' needs, such as vacuum packing etc.

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FAQ

Q: Are you factory or trading company?

A: We are warehouse rack factory and the factory is located in no. 165, Gongye Road, Bowang District, Ma'anshan, Anhui province, China.

Q: Do you provide sample? Is it free or charged?

A: We provide sample parts free charged and you just need to pay the freight. When need whole sample rack for testing the possibility, please contact us for sample cost.

Q: I'd like to visit you. Which city should I go?

A: Our factory is in Ma'anshan. It is 30 km from Nanjing Lukou international airport, 48 km from Nanjing south railway station, and 24 km from Ma'anshandong railway station. When needed, we will help you with hotel booking, traffic ticket. We will pick you up to the destination place. And our sales person will be with you during the visit.

Q: How to get a detailed price?

A: To get a detailed quotation, please provide following info:
Rack dimension, or pallet dimension, including length, depth and height;
Storage level needed, or available space height that for storage;
Maximum pallet load weight;
Quantity of rack needed, or storage area size and aisle width that for your forklift to work in;
Other matters that need supplier to pay attention to, such as temperature, safety factor etc.

Q: How to clean pallet racking?

A: Pallet racking should be cleaned on a regular basis to ensure that pallets are not damaged and products are correctly stored. The best way to clean your warehouse rack is by using an air compressor. An air compressor will remove any dust, dirt, or debris from the pallet load without damaging the pallets or pallet loads. Afterward, vacuum the floor to remove obstructions from the walkways.

Q: How Is Racking Measured?

A: If you want to measure pallet racks, three separate components should be measured, which include the wire decking, cross beams, and uprights. When measuring the beams, focus on the beam length and beam face. The four measurements that you should take with the uprights include the following:
Frame height
Frame depth
Post depth
Frame width
You can measure the depth of wire decking by identifying the post depth. The size of wire decking often depends on the specific decking material that you’re using.

Q: What Is Pallet Racking?

A: Pallet racking systems are designed to store pallets of different items in rows that are situated along multiple levels. These systems provide more storage density by using a certain amount of vertical space.

Q: What Are the Most Common Types of Racking?

A: The most common pallet racking system is selective racking. This system is more affordable and can be used with many different materials.

Q: How do I choose the right pallet racking system?

A: Choosing the right pallet racking system involves considering your storage needs, the type and quantity of goods to be stored, the available warehouse space, your budget, and the system’s compliance with safety standards.

Q: How can I maintain my pallet racking system?

A: Maintaining your pallet racking system involves regular inspections to identify and rectify any damages or irregularities, implementing a preventative maintenance program, and training staff on proper handling practices.

We're professional pallet racking manufacturers and suppliers in China, specialized in providing high quality customized service. We warmly welcome you to buy cheap pallet racking from our factory.

75mm Pitch Selective Pallet Racking, 3 Inch Hole Step Beam End Safety Clip